Cable Harness Assembly to T studs
Cable looms
are fastened to T studs in limited installation space. The low height of the
T stud on the car body means the cables can be
fastened hole-free and therefore corrosion-free.
Cable Harness Assembly through hole
Holes are a further option for fastening cable looms in limited installation space. The universal cable strap P-2186 allows cables to be routed safely through hole diameters from 6.2 to 7.2 mm and sheet thicknesses from 0.57 to 3 mm.
Emhart cable channels
Cable channels fasten cables of varying cross-sections and different basic materials accurately, saving space and protecting them in a defined position. Assembly to a weld stud guarantees a permanent and corrosion-free connection.
Earthing Connections via Tucker weld studs
Connection to ground with Tucker earth studs and plastic anti-rotation clips: the method has been tried and tested millions of times, corrosion is minimised. Permanent, safe contact and load capacity for years, even at temporarily extremely high Ampere values and corresponding heat generation.
Weldfast Assmebly for ABS sensor cable
Simple, non-tool assembly for ABS sensor leads using Weldfast brackets. The brackets are welded directly into place. Since a spot-welded flange is not required, the retainers mean a saving of up to 75% of material with the same stability and function.
Clip Assembly for brake lines to weld studs
Simple, manual clip mounting to Xmas tree thread through a perfectly adjusted bolt collet. Pressing forces < 50N are possible without problem. Reduction of noise and vibrations due to the decoupling design; available in 1K and 2 K.
Weldfast fastening for brake lines in wheel arch, to rear axle or spring strut
Brake line retainer for the coupling point between brake line and brake
hose.
- 75% less material and weight but with identical functionality
- Higher load capacity through flat welded connections
- Fully automated feed
- One bracket replaces up to four different parts
Clip Assembly for fuel pipes to weld studs
Simple, manual clip mounting to Xmas tree thread through a perfectly adjusted stud feature. Pressing forces < 50N are possible without problem. Reduction of noise and vibrations due to the decoupling design; available in 1K and 2 K.
Fastening for under body shields to weld stud using plastic nuts
The aero under shields are fastened using plastic nuts which are fitted to the shield by the supplier. The nut has a preformed thread to ensure fast and reliable assembly.
Manual / Tool-less assembly of under body shields
Considerable savings in time can be achieved when fastening aero under shields using stud/clip combinations welded to the body shell. During final assembly the shield is simply pressed in place.
Pre-assembly of plastic nuts using Plastifast
The plastic nuts can be pre-mounted fully automatically by the manufacturer of the aero under shields using Plastifast. Plastic nuts are supplied on a reel as a ribbon; they are mounted fully automatically using the Plastifast PSK die head.
Fastening for wheel arch liner to T studs
In order to attach wheel arch liner in a limited assembly space but with simple and fast manual assembly a plastic clip is placed on a T stud . The composition of the plastic part is suitable for use in engines and can be used for attaching a wide variety of panels and covers.
Fastening for wheel arch liner to Xmas tree stud
If assembly space is less limited, a snap fastener can be used which is pressed onto a Xmas tree stud . This can also be performed quickly and easily by hand. The composition of the plastic part is suitable for use in engines and can be used for attaching a wide variety of panels and covers.
Location aids using Weldfast
Assembly aid for locating the cockpit and panelling. Weldfast brackets are welded on directly and fully automatically; with up to 75% less material and weight they still offer the same functionality as spot welded metal retainers.
Airbag fastening with POP rivet
Secure fastening for airbag modules using POP closed ends. The closed end guarantees a 100% locking of the mandrel which remains inside the closed rivet housing.
Fastening for control boxes to weld stud using plastic nuts
Modules can be mounted
quickly and easily using a pre-assembled plastic clip. The nut is
injection-moulded to the clip for a reliable fastening of control boxes and
modules.
Accelerator mounting using Tucker locking pin
Tucker locking pins for mounting modules such as accelerator modules. Locking pins have an undercut, allowing torqueless manual assembly (snap-in) of various modules and components.
Bumper mounting using Weldfast
The assembly of mounted parts such as bumpers, mudguards or containers using Weldfast brackets offers many advantages: direct, fully automated welding of brackets. Since a spot-welded flange is not used, savings of up to 75% in material are achieved with the same stability and functionality, minimised corrosion.
Bumper assembly using plastic nuts on weld studs
Mounted parts such as bumpers, mudguards or containers can be assembled using a plastic nut with preformed thread. The preformed thread offers a significantly larger adjustment window between screwing-on and thread overtorque; it can be mounted with less torque while increasing the battery operating life. Ideal for thin sheets and sensitive components.
Bumper fastening with POP steel closed end
Secure fastening of retainers using steel POP closed ends. The closed end means 100% water tightness; the steel closed end has an extremely high stability.
Clip fastening for roof trim on T studs
Emhart offers solutions which are tailor-made to the requirements of the customer, for example, for components which have to be attached at several points, such as roof trim. In these cases there is frequently limited assembly space and the fastening must be as flat as possible. The fastening can be installed without holes and therefore with minimum corrosion on the small T stud .
Roof trim mounting using Plastifast
If the fastener element is to be applied during final assembly, taped and reeled products can be used. These can be mounted onto weld studs or in a drillhole. The clips are mounted using the semi-automatic PlastiKwick gun. Taped and reeled clips can also be pre-assembled by the supplier. The Plastifast system with the PSK die head offers excellent process reliability.
Fastening for roof trim using the POP Vgrip
The Vgrip rivet can also be used for mounting roof trim. It offers optimum safety with its high clamping force combined with an immense extraction force. The large disc on the blind side means it can be joined to soft materials such as plastic; the mounting is watertight and rattle-free.
Clip fastening for rocker panel strip on T studs
When mounting rocker panel strips the aim is to create reliable attachment points in a limited assembly space. This is where very small T studs are used, providing a safe and fast connection with minimum corrosion.
Plastifast fastening for rocker panel strip
If the fastener is to be applied during final assembly, taped and reeled products can be used. These can be mounted onto weld studs or in a hole. The clips are mounted using the semi-automatic PlastiKwick gun. Taped and reeled clips can also be pre-assembled by the suppliers. The Plastifast system with the PSK die head offers excellent process reliability.
Fastening seals in doors and closures
Emhart offers solutions which are tailor-made to the requirements of the customer, for example, for components which have to be attached at several points, such as seals. The clips can be pre-assembled as bulk or reeled and taped goods by the supplier. The Plastifast system with the PSK die head offers excellent process reliability.
Fastening seals in doors and closures
Emhart offers solutions which are tailor-made to the requirements of the customer, for example, for components which have to be attached at several points, such as seals. The clips can be pre-assembled as bulk or reeled and taped goods by the supplier. The Plastifast system with the PSK die head offers excellent process reliability.
Mounting for loudspeakers with the POP Vgrip
The Vgrip rivet is very well suited for mounting loudspeakers. It offers optimum safety with its high clamping force combined with an immense extraction force. The large disc on the blind side means it can be joined to soft materials such as plastic; the mounting is watertight and rattle-free.
Assembly for door interior trim
Emhart offers the right solution for hole-free, watertight and sound-insulated assembly of interior trim. Plastic clips developed especially for customer requirements are pre-assembled in the trim by suppliers and during final assembly can be quickly and easily pressed onto Tucker weld studs .
Mounting for door modules using the POP Vgrip
The Vgrip rivet is very well suited for mounting door modules. Secure pretensioning of the foam seal in the door module prevents any water penetrating inside.
Mechanical joining techniques for various combinations of materials
Self-piercing rivets with semi-hollow rivet, punch rivet and clinching from Emhart. These techniques are used to join materials which cannot be welded easily:
- Aluminium - aluminium
- Aluminium - steel
- High
tensile steel, etc.
Assembly covers to the seat using the POP LSR rivet.
The LSR load spreading rivet is very well suited for fastening soft or fragile materials. When inserting, three lugs are created by the slotted rivet body, allowing careful but secure mounting.
Mounting seat height adjuster with a POPNut
POPNut® is the perfect solution for providing high quality, load bearing threads even in single thin sheets. Choose from our wide range of threaded inserts and setting tools.
Mounting for seat height adjuster with a POP Vgrip
The Vgrip rivet fully satisfies the high forces required for mounting the seat height adjuster. Its high clamping force combined with an immense extraction force makes it the perfect solution for this task.
Joining the seat frame with the POP Vgrip
The Vgrip
rivet is very well suited for assembling light motor vehicles. It offers
optimum safety in particular for material combinations such as steel-aluminium,
steel-magnesium or aluminium-plastic with its high clamping force combined with
an immense extraction force.
Passenger airbag mounting with POP rivet
Secure assembly of
airbag modules using POP closed ends. The closed end guarantees a 100% locking
of the mandrel which remains inside the closed rivet housing.
Fastening for airbag module in the steering wheel with a POP bolt
The POP bolt system is a fast and economical alternative to using nuts and screws. During assembly, the locking ring is shaped to a nut with a metric thread. The connection can be released afterwards.